Spearsage • Rock Fragmentation AI

Rock Fragmentation AI

AI & IoT

Revolutionising Mining Efficiency with Rock Fragmentation Analysis

AI-driven imaging and IoT sensors delivering real-time insights on blast outcomes, ore recovery, and safety compliance.

The Challenge

In mining, every blast has consequences. Oversized rocks slow down haulage and crushing. Undersized particles create dust and safety hazards. Without accurate, real-time data, mines lose millions annually through inefficiency, downtime, and increased energy costs.

Our Solution

AI + IoT = Precision Fragmentation Analysis

3 Core Features:
- High-Precision AI Imaging: Cameras capture blast piles and instantly calculate size distribution.
- IoT Sensor Integration: Connects data across haul trucks, crushers, and conveyors in real time.
- Predictive Analytics: Identifies patterns to optimise future blasts and reduce inefficiencies.

The Benefits

4 Key Outcomes:
- Higher Throughput: Improved feed consistency = faster crushing.
- Reduced Energy Costs: Less strain on crushers.
- Enhanced Safety: Lower dust emissions and fewer flyrock incidents.
- Sustainability: Optimised resource use, reduced waste.

Proof in Numbers

15–20% increase in crusher efficiency
10–15% reduction in energy consumption
Up to $5M+ annual savings for large-scale mines

The Spearsage Effect

Designed for Harsh Mining Environments

Unlike lab-based solutions, Spearsage technology is field-tested and proven to work in rugged, dust-heavy, and remote mining environments. Our systems deploy quickly, integrate seamlessly with existing ERP and fleet management systems, and scale across operations — from a single site to multinational portfolios.