Spearsage • Ore Tracker AI

Ore Tracker AI

AI & IoT

Ore Tracking Solution for Maximising Ore Recovery

Spearsage’s Ore tracking solution ensures precise load monitoring, real-time fleet visibility, and maximised ore recovery.

The Challenge

Lost Ore = Lost Revenue

In mining, even small errors in loading or haulage add up to significant revenue losses. Overloaded buckets damage equipment. Underloaded trips waste fuel and time. Mixing ore with waste rock reduces recovery rates. Without real-time monitoring, millions are lost in inefficiency every year.

Our Solution

- Real-Time Load Monitoring: Track every bucket load.
- Ore vs Waste Differentiation: Integrates with fragmentation and ore-grade data to reduce dilution.
- Fleet Integration: Seamless data flow from excavators to haul trucks and crushers.
- Predictive Analytics: Optimises loading patterns to reduce fuel consumption and improve recovery.

The Benefits

4 Key Outcomes:

- - Maximised Ore Recovery: Ensures high-grade ore reaches the mill, not the waste pile.
  - Lower Operating Costs: Reduces fuel, wear, and maintenance costs.
  - Improved Safety: Prevents overloading and structural stress on equipment.
  - Sustainability: Optimises resource extraction, minimises waste.

Proof in Numbers

- 1–3% ore recovery improvement = millions in annual revenue gains.
- Up to 15% reduced equipment downtime through load optimisation.
- Up to 12% fuel savings by avoiding under/over loads.

The Spearsage Effect

Designed for Harsh Mining Environments

Spearsage tracking integrates directly with your IoT and ERP systems, providing live dashboards for mine managers, fleet operators, and maintenance teams. Proven in Africa, Australia, and the Middle East, our solution is rugged, scalable, and designed for continuous operation in dust, heat, and remote environments.